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Many gears can be processed using plastic as raw materials, including: spur gears, bevel gears and worm gears

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When do you choose to use plastic gears?

Our Admin
2023-12-06
 

The stability and corrosion resistance of plastic gears have been recognized by people, which are very important in food processing, medical equipment and chemical processing industries and consumer applications. But plastic gears provide many other benefits, and advances in materials and manufacturing processes are closing the performance gap between plastic and metal in gear applications.

Many gears can be processed using plastic as raw materials, including: spur gears, bevel gears and worm gears

 

plastic gear

 

The most critical factor in determining whether a plastic gear is suitable for a specific purpose is the environment. The dimensional stability of plastics is not as good as that of metals. Their strength and hardness are largely dependent on temperature, and may change due to exposure to water or chemicals (moisture causes many plastic materials to expand, while chemical contact may cause them to shrink or shrink. Expansion depends on chemicals and plastics.

 

 
Although various plastics are widely used in gear applications, common plastics include nylon, acetyl, polycarbonate, polyphenylene sulfide, and polyurethane. Although the addition of glass fiber can increase the hardness and thermal conductivity of some materials, it will also reduce the fatigue resistance of the material. Compared with processing, plastic gears can obtain better gear strength and lower cost through injection molding. However, the processed plastic gear can reach a higher level of AGMA quality.

Plastic gears and metal gears also have different contact types under load. Metal gears are mainly in linear contact, meshing one tooth at a time. However, plastic gear teeth have an involute surface deformation under load, and the contact pressure is distributed on a larger surface, allowing contact between adjacent teeth. This provides load distribution between the gears and helps to increase the service life of plastic gears in certain applications, especially plastic gears with higher impact loads and lower continuous loads.

The inertia of light plastic gears is lower than that of metal gears, which is essential for aerospace and certain military applications. Most plastic gears do not require lubrication, or only need to be embedded with lubricating materials (such as graphite, silicone or polytetrafluoroethylene). However, some operating conditions still need to consider factors affecting lubrication. When choosing a plastic gear lubricant, the working environment, load and speed of the gear should be considered. If the lubricant is incompatible with the plastic material, it will affect the performance and life of the plastic.

 

 

 

 

 

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